Precision Engineering

We offer a wide range of CNC milling with rotary 4th axis capabilities. CNC milling is a manufacturing process that involves the use of computer-controlled machines to shape and cut materials, typically metal or plastic. These machines use a rotating cutting tool to remove material from a block or sheet of material, creating complex shapes and designs with a high degree of precision and accuracy. CNC milling machines are commonly used in a wide range of industries, including automotive, aerospace, and medical device manufacturing, among others. The process offers several advantages over traditional manual milling, including faster production times, greater accuracy, and the ability to create more complex designs.

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We offer CNC Turning services on our MAZAK Quick Turn CNC lathes. CNC turning is a manufacturing process that involves the use of computer-controlled machines to create cylindrical parts by removing material from a rotating workpiece. The process uses a cutting tool that is positioned parallel to the axis of rotation of the workpiece, and the material is removed by the cutting tool as it moves along the length of the workpiece. CNC turning machines are commonly used to produce parts for a wide range of industries, including automotive, aerospace, and medical device manufacturing, among others. The process offers several advantages over traditional manual turning, including higher production speeds, greater accuracy, and the ability to create more complex designs.

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We offer accurate surface grinding of parts to a maximum size of 1200mm x 300mm x 400mm. Precision service grinding is a manufacturing process that involves the use of specialized equipment to grind and shape materials with a high degree of accuracy and precision. This process is commonly used in the production of complex parts for industries such as aerospace, automotive, and medical device manufacturing. Precision service grinding involves the use of computer-controlled machines that can accurately remove material from a workpiece to create the desired shape or surface finish. The process offers several advantages over traditional grinding methods, including higher levels of accuracy, improved surface finishes, and the ability to work with a wide range of materials. Additionally, precision service grinding can be used for both large and small-scale production runs, making it a versatile and efficient manufacturing process.

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We offer Cylindrical Grinding of parts up to a maximum size of Ø280 X Ø1000mm. Precision cylindrical grinding is a manufacturing process that involves the use of specialized equipment to grind and shape cylindrical parts with a high degree of accuracy and precision. This process is commonly used in the production of components for industries such as aerospace, automotive, and medical device manufacturing. Precision cylindrical grinding machines use abrasive grinding wheels to remove material from the workpiece and create the desired shape or surface finish. This process can be used to produce parts with tight tolerances and complex geometries, making it a critical manufacturing process in many industries. The process offers several advantages over traditional grinding methods, including higher levels of accuracy, improved surface finishes, and the ability to work with a wide range of materials.

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We manufacture various tools, moulds, press tools, jigs and fixtures, production and machinery components and fabricated items. Moulds, press tools, jigs, and fixtures are all types of tooling commonly used in manufacturing processes. Moulds are used to shape materials such as plastic or metal into a desired form, while press tools are used to cut, shape, or form sheet metal. Jigs and fixtures are used to guide and hold materials in place during manufacturing processes, allowing for more accurate and efficient production. Jigs are typically used to guide tools during drilling or machining processes, while fixtures are used to hold materials in place during welding or assembly processes. These types of tooling are critical to the manufacturing process, as they enable manufacturers to produce parts with high levels of precision and accuracy while reducing production times and costs.

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We offer Spark Eroding, customized to your design needs. We can spark components up to a maximum of 950mm x 550mm x 400mm. Spark eroding, also known as electrical discharge machining (EDM), is a manufacturing process that uses electrical sparks to erode materials into specific shapes and sizes. This process involves the use of a special tool and a conductive workpiece, which are submerged in a dielectric fluid. When an electrical current is passed through the tool and the workpiece, a series of sparks are generated that erode the material, producing the desired shape or design. Spark eroding is commonly used in the production of complex parts for industries such as aerospace, automotive, and medical device manufacturing. The process offers several advantages over traditional machining methods, including the ability to work with extremely hard or brittle materials and the ability to produce intricate shapes and designs with a high degree of accuracy and precision.

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We offer EDM Drilling on most steel types including hardened steel with a minimum hole size of Ø0.5mm and up to Ø3mm with unmatched accuracy. EDM drilling, also known as electrical discharge drilling, is a specialized manufacturing process that uses electrical sparks to drill holes in materials. This process involves the use of a small, electrically conductive electrode, which is advanced into the workpiece and positioned over the point where the hole is to be drilled. An electrical current is then passed through the electrode, generating a series of sparks that erode the material and create the hole. EDM drilling is commonly used in the production of high-precision parts for industries such as aerospace, medical device manufacturing, and electronics. The process offers several advantages over traditional drilling methods, including the ability to work with extremely hard or brittle materials, the ability to produce holes with a high degree of accuracy and precision, and the ability to drill very small holes with a high aspect ratio.

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We offer a variety of gear cutting and machined scroll solutions as per design specifications. Precision CNC gear cutting is a specialized manufacturing process that involves the use of computer-controlled machines to produce high-quality gears with a high degree of accuracy and precision. CNC gear cutting machines use cutting tools to remove material from a gear blank, shaping it into the desired shape and size. This process can produce gears with tight tolerances and complex geometries, making it a critical manufacturing process in many industries, such as aerospace, automotive, and robotics. CNC gear cutting offers several advantages over traditional gear cutting methods, including higher levels of accuracy, improved surface finishes, and the ability to work with a wide range of materials. Additionally, the process can be automated, which allows for efficient and cost-effective production of large quantities of gears.

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We provide Manual milling on our Block Mills and Turret Mills up to a maximum size of 1200mm x 380mm x 450mm. Block mills and turret mills are two types of milling machines commonly used in manufacturing processes. Block mills are characterized by a fixed spindle and a fixed worktable, which allows for precise and accurate milling of materials. The cutting tool is mounted onto a block that moves horizontally and vertically across the workpiece, allowing for flexibility in the milling process. Turret mills, on the other hand, have a movable spindle and a rotating worktable, which allows for the cutting tool to be positioned at different angles and orientations, enabling a wider range of milling operations. Turret mills are often used for more complex milling tasks, while block mills are typically used for simpler tasks that require high levels of precision and accuracy. Both types of milling machines offer advantages in terms of efficiency, accuracy, and flexibility, making them valuable tools in many manufacturing applications.

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We offer Wire cutting Services and can wire cut parts accurately within 0.01mm tolerance capabilities. Precision wire cutting is a machining process that involves the use of a thin, electrically charged wire to cut through various materials with high accuracy and precision. This technique is commonly used in industries that require intricate and detailed components, such as aerospace, automotive, and medical devices. The wire is typically made of materials such as brass, tungsten, or diamond, and is guided by computer-controlled machinery to ensure precise cuts. Precision wire cutting is a valuable manufacturing process that allows for the creation of complex shapes and designs with minimal waste or error.

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We also have several Milling and Turning machines specifically geared for high volume production work. High volume CNC and turning production is a manufacturing process that involves the use of computer-controlled machinery to create large quantities of precision components. This process is commonly used in industries such as automotive, aerospace, and electronics, where high volumes of parts need to be produced with consistent quality and efficiency. CNC machines use pre-programmed software to control the movement and operation of cutting tools, which allows for precise and accurate cuts to be made repeatedly. Turning machines, on the other hand, use a rotating workpiece and a stationary cutting tool to create cylindrical shapes. Together, CNC and turning machines can produce high volumes of parts quickly and efficiently, making them a valuable tool in modern manufacturing.

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Our in-house design team offers customers designing and drawing services, including P&ID, engineering and mechanical drawings. Designing parts with Inventor is a popular computer-aided design (CAD) software program used by engineers and designers to create detailed and accurate 3D models of mechanical parts and assemblies. Inventor offers a range of powerful tools and features, including sketching, modeling, and assembly tools, that allow users to create complex designs with ease. The software also offers simulation and analysis capabilities, which allow users to test their designs for functionality and performance before they are manufactured. Inventor is widely used in industries such as automotive, aerospace, and industrial machinery, where precision and accuracy are critical for product success. With its comprehensive features and user-friendly interface, Inventor has become a popular choice for designers and engineers around the world.

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We comply with strict high-quality control throughout the manufacturing process, ensuring product compliance.

Measuring equipment include 3D scanning and CMM measuring that allow us to do dimensional analysis, inspection and quality control in diverse applications.

Portable measurements allow us to measure various parts and tooling while in production, reducing manufacturing time and increasing efficiency.

We have a dedicated quality control department certified by the SABS under ISO 9001 requirements.

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